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Hulett Ore Unloader in 1:32th

Started by Bernhard, February 08, 2023, 08:20:58 AM

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Bernhard

The sheet metal strip is pressed over the template with the bending shaft. This is quite easy with a material thickness of 0.2 mm.

Hulett 0404.JPG

The result: satisfactory. The sheet has exactly the desired shape.

Hulett 0405.JPG

The necessary parts are produced quickly, ...

Hulett 0406.JPG

... the soldering to the 1.5 mm angles of the catwalk supports is, however, quite difficult.

Hulett 0407.JPG

Bernhard

We continue with the two catwalks that run along the outside of the girders.

Hulett 0408.JPG

Hulett 0409.JPG

Hulett 0410.JPG

Bernhard

Now comes the big moment: I mount the girders on the towers.

Hulett 0411.JPG

Hulett 0412.JPG

With a bit of reworking here and there, everything fits together so far. The whole construction remains on its back for the time being, because this way I can better install the cross connections between the beams.

Bernhard

The first cross member is fitted at the front.
Punching a few rivets, ...

Hulett 0413.JPG

... a bit of soldering, ...

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... some woodworking, ...

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... and the thing is ready.

Hulett 0416.JPG

Incidentally, I will be traveling across the pond for a "study visit" in the fall. I'll be meeting some of the people I've come into contact with during the course of the project. I will also be photographing and measuring the gripper in Asthabula and a shunt engine in Nort East. These are the last two assemblies for which I have not yet found any further information. And of course I will be traveling the Great Lakes region.

Bernhard


finescalerr

Satisfactory. And I hope your upcoming trip is productive and a lot of fun. -- Russ

1-32

Love it, beautiful work.
Regards Kim

Pitar

Absolutely stunning work! The detailing on the Caterpillar scraper is next-level — from the hydraulics to the subtle weathering, everything looks spot on. It's clear a lot of thought and skill went into this build. Really inspiring to see craftsmanship like this!

Barney

Whats the in-port charge for entering the Big Apple for us across the pound or are we banned !!!
Barney
Never Let someone who has done nothing tell you how to do anything
Stuart McPherson

finescalerr

You are forever banned under threat of life imprisonment. In addition there's a fee of U.S. $45,000 per knee. But think about it. It's a bargain at twice the price! -- ssuR

Bernhard

Quote from: finescalerr on June 19, 2025, 08:05:18 PMYou are forever banned under threat of life imprisonment. In addition there's a fee of U.S. $45,000 per knee. But think about it. It's a bargain at twice the price! -- ssuR

Oh, I didn't know that. I'll think about it again.

drahnreB

Stuart

Absolutely jaw dropping work!  :o

Stuart

Ray Dunakin

This is triply impressive, for its size, complexity, and execution!
Visit my website to see pics of the rugged and rocky In-ko-pah Railroad!

Ray Dunakin's World

Bill Gill

This project is inspiring both for its time frame and for its execution.

Bernhard

#403
Good morning and thank you as always for your interest.

Shortly before I leave for my "study trip" to the USA, here is a brief update. Work has been rather slow in recent weeks because I preferred to spend the beautiful weather in the garden rather than in the basement workshop. Nevertheless, I have accomplished quite a bit.
I was finally able to get back to the lathe and turn a few parts:
two axles ...

Hulett 0417.JPG

... and two pulleys for the larry car's traction cable.

Hulett 0418.JPG

Hulett 0419.jpg

The parts will be installed in the cross member at the very back of the main girders.

Hulett 0420.JPG

Bernhard

Then the preparatory work for the construction of several diagonal struts begins:
milling soldering jigs, ...

Hulett 0421.JPG

... punching rivets, ...

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... cutting profiles to length.

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